Everything about Zirconium Oxide totally explained
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Zirconium dioxide (ZrO
2), sometimes known as
zirconia, is a white crystalline
oxide of
zirconium. Its most naturally occurring form, with a
monoclinic crystalline structure, is the rare
mineral,
baddeleyite. The high temperature
cubic crystalline form, called '
cubic zirconia', is rarely, if ever, found in nature, but is synthesized in various colours for use as a
gemstone. The cubic crystal structured variety
cubic zirconia is the best-known
diamond simulant.
Ceramic and engineering properties
Zirconium dioxide is one of the most studied
ceramic materials. Pure ZrO
2 has a
monoclinic crystal structure at room temperature and transitions to
tetragonal and
cubic at increasing temperatures. The volume expansion caused by the cubic to tetragonal to monoclinic transformation induces very large stresses, and will cause pure ZrO
2 to crack upon cooling from high temperatures. Several different oxides are added to zirconia to stabilize the tetragonal and/or cubic phases:
magnesium oxide (MgO),
yttrium oxide, (Y
2O
3),
calcium oxide (CaO), and
cerium oxide (Ce
2O
3), amongst others.
Zirconia is very useful in its 'stabilized' state. In some cases, the tetragonal phase can be
metastable. If sufficient quantities of the metastable tetragonal phase is present, then an applied stress, magnified by the
stress concentration at a crack tip, can cause the tetragonal phase to convert to monoclinic, with the associated volume expansion. This phase transformation can then put the crack into compression, retarding its growth, and enhancing the
fracture toughness. This mechanism is known as
transformation toughening, and significantly extends the reliability and lifetime of products made with stabilized zirconia. A special case of zirconia is that of
tetragonal zirconia polycrystaline or TZP, which is indicative of polycrystalline zirconia composed of only the metastable tetragonal phase.
The
cubic phase of zirconia also has a very low thermal conductivity, which has led to its use as a
thermal barrier coating or TBC in
jet turbine and
diesel engines to allow operation at higher temperatures.
Thermodynamically the higher the operation temperature of an engine, the greater the possible efficiency (see
Carnot heat engine). As of 2004, a great deal of research is ongoing to improve the quality and durability of these coatings.
It is used as a
refractory material, in
insulation,
abrasives,
enamels and
ceramic glazes. Stabilized zirconia is used in
oxygen sensors and
fuel cell membranes because it has the ability to allow
oxygen ions to move freely through the crystal structure at high temperatures. This high ionic conductivity (and a low electronic conductivity) makes it one of the most useful
electroceramics.
The ZrO
2 bandgap is dependent on the phase (cubic, tetragonal, monoclinic, or amorphous) and preparation methods, with typical estimates from 5-7 eV.
This material is also used in the manufacture of subframes for the construction of dental restorations such as crowns and bridges which are then veneered with a conventional feldspathic porcelain.
Zirconium dioxide can occur as a white powder which possesses both
acidic and
basic properties. On account of its infusibility and brilliant luminosity when incandescent, it was used as an ingredient of sticks for
limelight.
Zirconia is also an important dielectric material that's being investigated for potential applications as an insulator in transistors in future nanoelectronic devices.
Diamond Substitute
Single crystals of the
cubic phase of zirconia are commonly used as a substitute for
diamond in
jewellery. Like diamond,
cubic zirconia has a cubic crystal structure and a high
index of refraction. Discerning a good quality cubic zirconia gem from a diamond is difficult, and most jewellers will have a thermal conductivity tester to identify cubic zircona by its low
thermal conductivity (diamond is a very good thermal conductor). This state of zirconia is commonly called "cubic zirconia," "CZ," or "zircon" by
jewellers, but the last name isn't chemically accurate.
Zircon is actually the mineral name for naturally occurring Zirconium silicate (ZrSiO
4). Its transparent form is also used as a gemstone, and its opaque form as a refractory.
Patents
On
August 7,
2006,
Apple Computer filed a patent for using zirconia as casing for mobile devices. Future
iPods likely will contain radios for Bluetooth and wide area wireless. Using zirconia rather than steel or aluminum for its radio transparency characteristics enables antennas to be hidden internally in the device. Additionally, some iPods with plastic fronts have been known to scratch easily.
Further Information
Get more info on 'Zirconium Oxide'.
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